Showing posts with label pellet plant. Show all posts
Showing posts with label pellet plant. Show all posts
6,000,000 KCal/Hr HGG

Yes this one is huge, capable of combusting 2 ton per hour of rice husk. This unit were use to supply hot gas to a ball mill in a cement plant in the Philippines.

                                 6,000,000 KCal/Hr HGG

It is equip with sensors and inverters for control from a DCS which is 50 meter away. Only one person are posted on site and monitoring and control are carried out from the control room.
Key Features of the HGG
- 18 inch furnace wall with extra outer insulation for very low heat loss
- Automatic Deashing
- Automatic Feeding
- Inverter for FD and ID Fan
- PLC built in
- Ash Auto Mix to Ball Mill
- Over Temperature Release Vent
- and many more


                             PLC control in DCS

Maximum Savings of RM4,000 per hour is possible when compared to the use of fuel oil for combustion.


GOOD DAY TO ALL 
It have been quite some time since I last blog due to my moonlighting in a biomass power plant on top of the normal business of setting up pellet plant . After the power plant stint , much needed experience were gained and would be useful for future opportunities that would arise .
Currently we are setting up a new pellet plant with capacity of 4 ton per hour with initial target production of 1,200 ton per month . Production will increase to 2,000 ton per month within 6 month of commissioning . As we have space and electricity supply ( main factor to go big ) and possibly sufficient raw material , it is hope that capacity can be increase to 5,000 ton per month in a few years ( finger crossed  ) .
The new plant with much design and engineering upgrade as compared to the old plant would cut down workers to bare minimum of 4 worker per shift for the whole line , thus pushing operation to 3 shifts would be easily achievable .
Some upgrades as below :
1 ) All conveyor are connected , no human intervention , reduce fine dust dusty environment 
2 ) Use of inverter for motors to control speed when changes happens
3 ) All storage area for raw material are calculated and engineered to ensure non stop operation even though there is prolong holiday or shortage of raw material , up time per annum can be push beyond 300 days . We do not just take off the shelf design for this plant after our first plant many many problems .
4 ) many more upgrades
Lastly , any taker for our pellet please contact us at 

leesengann@yahoo.com

Thank you for your time .