6,000,000 KCal/Hr HGG

Yes this one is huge, capable of combusting 2 ton per hour of rice husk. This unit were use to supply hot gas to a ball mill in a cement plant in the Philippines.

                                 6,000,000 KCal/Hr HGG

It is equip with sensors and inverters for control from a DCS which is 50 meter away. Only one person are posted on site and monitoring and control are carried out from the control room.

Key Features of the HGG
- 18 inch furnace wall with extra outer insulation for very low heat loss
- Automatic Deashing
- Automatic Feeding
- Inverter for FD and ID Fan
- PLC built in
- Ash Auto Mix to Ball Mill
- Over Temperature Release Vent
- and many more


                             PLC control in DCS

Maximum Savings of RM4,000 per hour is possible when compared to the use of fuel oil for combustion.

Drying Cost

Pellet Burner

Now let us go into the details of drying .

We refer to the data gathered during the running of BSR500 in our furnace which channel hot flue gas to drum dryer to dry sawdust .

Below you can find a table which shows our furnace burning wood offcut , wood pellet with Pellet Burner Model BSR500 and compared it with diesel . ( based on calculation )

The table shows that Wood Pellet with the correct Pellet Burner are capable of competing with even the lowest cost fuel  . The reasons are as follows :

1 ) Burning wood are OLD TRADITIONAL METHOD of producing heat , so the efficiency are very low , we gather that if the wood offcut calorific value is 2,500 KCal / kg , the efficiency is only 36% as compared to 80% for wood pellet with the Correct Pellet Burner .

2 ) Wood Offcut have fluctuating calorific value , the feeding would not be consistent , the air fuel ratio will be different , so the worker tend to blow air full blast thus lowering the temperature in the furnace in the end causing higher consumption of wood to maintain high temperature .

3 ) Pellet Burner work exactly like Diesel Burner , it fires when temperature drop to lower set value and stop firing when it reach the upper set value . This will ensure no wastage of over firing or under firing .

4 ) If you have seen worker work at furnace then you will know what I mean with this statement .

" FEED THE FURNACE FULL AND SIT AS LONG AS POSSIBLE " .

 HOW CAN YOU GET EFFICIENCY WHEN THE FURNACE IS FULL BUT NOT BURNING , worst still plenty of smoke will come out from the chimney waiting for DOE to write you a summon . This will also cause temperature to drop until your production are lowered and this cause money too . That is why some company keep using Diesel Burner even though biomass are much cheaper because loss from production are much more higher than savings .

As to the comparing with Diesel you can see the savings come up to 75% . This is a lot of money if you are burning RM100,000 of Diesel per month .

If you are in this Situation , please consider a Wood Pellet Burner :

1 ) Burning Diesel / Gas

2 ) Material Dried not dry enough or not up to specification

3 ) Dryer output too low

4 ) Furnace too small

5 ) Factory space too small for big biomass boiler

6 ) Want to increase capacity of furnace

7 ) Heating / Drying are not consistent

8 ) Shortage of workers

9) If you love mankind , do your part in reducing CO2 increase 

HAPPY NEW YEAR 

Wood Pellet Burner

Wood Pellet Burner / EFB Pellet Burner

Availability of wood pellet in the Malaysia Market have enable the introduction of Wood Pellet Burner .

Wood Pellet Burner can be categorised into small home use type ( typically below 100kw ) or big unit for replacing diesel / gas burner for industrial use ( from 300kw to 2,500kw )

Small Wood Pellet Burner

With consumption of over 10 million ton wood pellet in 2010 , Europe is the biggest market of wood pellet . Usage of wood pellet burner to replace fuel oil / diesel / gas burner have been taking place for the last 10 years or more . Therefore wood pellet burner produced are very technologically advance .

The burner have characteristic as follows :

1 ) Fully automated - even with modulated firing

2 ) lambda sensor - oxygen sensor in the flue gas , to adjust air input for efficient combustion

3 ) > 90% efficiency - very close to diesel / gas burner fuel to heat conversion

4 ) Automatic Dust cleaning mechanism

5 ) automatic ignition , sleep mode , timer , remote control , mobile phone control , etc

6 ) easy conversion from oil burner to wood pellet burner without modification

Changeover from Diesel Burner to Wood Pellet Burner

Industrial Wood Pellet / EFB Pellet Burner

We will be launching this Burner in a month or two which have the following specification :

1 ) Replacement of diesel burner with capacity of 300kw ( 250,000 kCal/hr ) to 2,500kw ( 2 Million kCal / hr ) . This is similar to diesel burner firing into a 0.5 ton per hour to 4 ton per hour steam boiler .

2 ) Control is by pressure sensor similar to diesel burner automatic firing although modulation firing are not available currently .

3 ) Savings in fuel consumption are from RM37/hour for 300kw unit and RM298 / hour for 2,500kw unit .

Cost of the Burner from RM40,000 to RM120,000 . Payback in 6 months for the small unit and 4 months for the big unit . Gasifier of similar capacity cost 4 to 10 times more .

Wood Pellet Burner - 200MW / 180,000 Kcal / hour

THIS IS ONE OF THE MAIN REASON WE HAVE BEEN HOLDING BACK ON OUR GASIFIER PROMOTION FOR THERMAL APPLICATION .

By far and large , wood pellet due to it's size consistency , high and consistent calorific value , availability , stable price & eco friendly fuel are very suitable for the replacement of diesel or gas .

START helping the environment to reduce emission of CO2 ,

DO YOUR PART .