LARGE PELLET BURNER

BSR500 Pellet Burner

At last we have arrive at the Ultimate Pellet Burner with European Standard Capability .

When we say European Standard , we mean it , in terms of many facet . It run 24/7 , for many weeks without intervention , just fill up tank , set correct temperature , light up , walaaaaaa . No hassle , no worker   ( " go to sleep if you like " ) , consistent heat output , no smoke , no cleaning and many many more .

BUT MOST IMPORTANT , PLENTY OF SAVINGS .

  
 BSR500

This picture shows a flame of 8 feet height and 4 feet length . The power of this Burner is 500,000 KCal / hour . 

BSR500 Burner features :

1 ) Multi Pellet Fuel

2 ) Automatic Function just like Diesel or Gas Burner 

3 ) Fuel savings of over 50% compared to Diesel or Gas 

4 ) Over 80% Efficiency of energy conversion from Pellet to Heat 

5 ) Robustly Build with minimum maintenance ( no burning chamber to repair )

6 ) No operator needed , just fill the tank and run 

7 ) Quick startup time of less than 5 minute to peak capacity

8 ) Size can be made to order depending on your furnace , minimal modification needed

9 ) High power fuel use lesser storage space , Only option for SME with small factory space

10 ) Very Very clean , no smoke , no pollution 

and many many more reason for you to change to RENEWABLE ENERGY 

If you are doubtful about this burner and supply of pellet fuel , we can supply the burner with fuel and charge based on your usage or fixed monthly rate , we guarantee savings before taking up the replacement of your current burning method .

Currently we have a unit running in Kelantan , firing into furnace . The heat are used to dry sawdust in a drum dryer at rate of 2 ton per hour output . Previously the furnace use wood offcut to the tune of 4 ton per shift of 8 hours , currently with the new burner , the furnace consume wood pellet of less than 1 ton / shift .

Some pictures of the Burner in position firing into the furnace .

Flame in Furnace



Burner Replacing Wood



Burner and Furnace

WOOD PELLET

WOOD PELLET

This is a new industry in Malaysia with only a few small plant of 1 ton per hour ( TPH ) production .

We are putting up a 2 TPH Whole Line Wood Pellet Mill Plant operational in April 2011 .

Write us if you need Wood Pellet or want to set up a Wood Pellet Plant .

The chart shows normal Biomass Calorific Value with various Moisture Content .

These means the higher the Moisture Content ( water in the Biomass ) the lower the Calorific Value of the biomass because when you burn biomass you will need to heat the biomass to above 250 ºC . before you reach this temperature , during combustion water need to evaporate at 100 ºC , the more water you have in the biomass the more energy you need to spent to evaporate the water thus the lower Calorific Value if the MC of the biomass is high .

It means , you are buying WATER not ENERGY !!!

Many articles have put Wood Pellet Calorific Value at 4,200 kCal/kg with bulk density of 600 kg/m3 thus making it more viable to be transported over long distance as compared to woodchip at 300 kg/m3 and sawdust at 200kg/m3 .

Furthermore Wood Pellet are dry at below 10% MC thus giving it a high ratio of enegy / volume .

From the table , Wood Pellet are reasonably priced in relation to it's energy value . The high cost per ton are due to processing cost needed for densification and drying .

As Wood Pellet are of constant size it usage can be easily automated just like gas or diesel burner . And the beauty is you can achieve over 90% combustion efficiency just like gas / diesel burner as compared to normal burning in furnace which efficiency are low at below 80% combustion efficiency . It is very technical !

In fact , most European Countries and now Korea , combustion now have shift to Wood Pellet from gas or diesel due to it's availability , environmental concern and government tax on fossil fuel .

Lately there is this hot topic of turning EFB to EFB Pellet . It would be great if it is suitable and there is market for it .

We are working on launching Wood Pellet Burner in a few months time together with our Wood Pellet .

STAY TUNED .

Malaysia Biomass & Calorific Value

Choose Biomass that is low in $ / kCal instead of $ / kg .

Malaysia Biomass

Malaysia Biomass . Biomass Calorific Value are very important in the selection of fuel for combustion and gasification . This is due to Energy content per kg of biomass . You can have very cheap biomass such as EFB but due to it's Moisture Content of 65% and so Calorific Value will be low at 1,400 kCal / kg . Moreover during combustion , silica ash will scale the tube causing reduction in efficiency of boiler and fly ash is a concern with Environment Authority .

Typically there are plenty of biomass materials in Malaysia which are able to be used to replace fossil fuel . Malaysia Biomass material available are as follows :

Material Calorific Value Moisture Content
1 ) Woodchip 3,500 Kcal / kg 25 %
2 ) Sawdust 3,500 Kcal / kg 25 %
3 ) Empty Fruit Bunch 1,400 Kcal / kg 65 %
4 ) Rice Husk 3,000 Kcal / kg 10 %

The above Malaysia Biomass is among the lowest in $ / kCal ( high in energy density per RM ) and available in abundance in Malaysia .

I did not include wood pellet as it is to my knowledge still not available in Malaysia ( I would like to know who have it ? ) . This biomass will be in the future replace wood chip due to very standardise size and quality of heat output .

The above mentioned biomass are which I will elaborate more due to current available technology for full combustion which will emit no smoke . These is done by converting the said biomass to syngas .

The problem for these change over to biomass thermal application is the lack of suitable biomass material , inconsistent quality supply of biomass , system for combustion , high delivery cost , long perceived thinking that biomass emits heavy smoke , storage problem for user and etc .

For the record , the favourite , Diesel ( Calorific Value - 8,770 Kcal / liter ) was the thermal fuel in Malaysia which is widely available and cheap for the last decades . As it is now a heavy burden to many industries , it is time to change to biomass not only that it is green , it will also enable industries to save on high fuel cost .

Here I will go into details for Wood Chip as the preferred biomass due to reason i will mention below .

Wood Chip

is a product derived from sawmill waste . Quite recently in the last 1 year or so , plenty of wood chip production come on stream due to demand from MDF and Particle Board Manufacturer . But now due to it's limited supply , price have moved up and stablilised at around RM150 / ton to RM200 / ton depending on delivery cost . I am suggesting this biomass material ( Wood Chip Only ) to be used as fuel for gasifier due to

a ) year round availablity

b ) easy delivery

c ) lower cost of transportation

d ) ease of handling

e ) lesser contamination at user factory

and etc .

At the price given it will work out to RM0.061 per mmCalorie ( RM15.47 / mmBTU ) compared to diesel when price is RM3.20 / liter at RM0.354 per mmCalorie ( RM89.18 / mmBTU ) . From this comparison you can see that wood chip is only 17 % of diesel .

WOW , did anyone realise this ???

Yes , I did claim that there is 70 % savings only for change over to gasifier , this is due to some loss of heat during gasification process , in some unefficient gasifier you might get even lower savings in the range of 50 % to 60 % only .

The reason I did not elaborate on EFB ( Empty Fruit Bunch ) eventhough it is cheap is because it need to be further process and the calorific value is very low . Another reason is that my proposed gasifier system might not be able to take these fuel or I would rather say efficiency will be very low . There is Ah Niau and Ah Kau that would say , what savings of 70% , mine can do at least 90 % savings with EFB as it is cheap , HAHAHAHHAHAH , BE CAREFUL .

But I promise you if you can wait a few years ( or your factory can wait for a few years ) I will try to bring 90 % to you . These is when Oil at USD200 per barrel and EFB can be use .

So the saying goes like this , YOU GET WHAT YOU PAID FOR !!!

ACT NOW !!! AND GET BACK YOUR INVESTMENT WITHIN 1 YEAR ..........

The next blog will be on choosing the right gasifier . Am I up to it ???

Bye for now .